Tesla model S LEARN (Full WorkShop manual)
TESLA Model S WORKSHOP MANUAL
1.41 GB - Cloud Mega
Contents:
•Introduction◦How To Use This Manual
◦Repairs and Replacements
◦Warranty Service Regions
◦Abbreviations and Symbols
•Best Practice◦Electrical Precautions
◦General Precautions
◦Environmental Precautions
◦General Fitting Instructions
◦Oil Seals
◦Locking Devices
◦Flexible Pipes and Hoses
◦Wheels and Tires
◦Air Bag and Supplementary Restraint System (SRS) Precautions
◦SRS Component Replacement Policy
◦Air Conditioning System Precautions
•Charging◦General
◦Charging Precautions
•Technical Data◦Motor
◦Steering
◦Suspension
◦Wheel Alignment
◦Brakes
◦Wheels
◦Tire Pressures
◦Electrical
◦Fuse Locations
◦Exterior Dimensions
◦Weights
•Identification Numbers◦Vehicle Identification Number (VIN)
◦Drive unit number
◦Manufacturing certification label
◦Vehicle paint codes
◦Serial Number
•Tesla Special Tools◦Reason for Special Tools
◦Badge and Spoiler Tools
◦Battery Cooling System Tools
◦Bosch-Supplied Tools
◦Electronic Devices
◦Hardware
◦Large Tools
◦Safety
◦Templates
◦Wire Harnesses
◦Small Hand Tools
•Lifting and Jacking◦Raising and supporting the vehicle
•Fluids and Capacities◦Fluids
◦Fluid Capacities
•Special Tools - HV Battery Alignment Rods
•Links to front matter
•Sensor - Air Quality (Remove and Replace)
•00 INSPECTION AND SERVICE◦Annual Service
•10 BODY◦Jack Mode Activation
◦Raise Vehicle - 2 Post Lift
◦Raise Vehicle - 4 Post Lift
◦Fascia Assembly - Front (Remove and Install)
◦Fascia Assembly - Front (Remove and Replace)
◦Bumper Assembly - Front (Remove and Replace)
◦Ankle Catcher Assembly (Remove and Replace)
◦Applique - Fascia - Front - 1st Generation (Remove and Replace)
◦Applique - Fascia - Front - 2nd Generation (Remove and Install)
◦Applique - Fascia - Front - 2nd Generation (Remove and Replace)
◦Grill - Fascia - Front (Remove and Replace)
◦Chin Spoiler Assembly (Remove and Replace)
◦Fascia Assembly - Rear (Remove and Install)
◦Fascia Assembly - Rear (Remove and Replace)
◦Bumper Assembly - Rear (Remove and Replace)
◦Diffuser Trim - Rear (Remove and Replace)
◦Carrier - Bumper - Front (Remove and Replace)
◦Strut - Shock Tower to Bulkhead - LH (Remove and Replace)
◦Windshield Assembly (Remove and Replace)
◦Sensor - Light/Rain (Remove and Replace)
◦Fixed Glass - Front Door - LH (Remove and Replace)
◦Body Glass - Rear Quarter - LH (Remove and Replace)
◦Liftgate Glass (Remove and Install)
◦Liftgate Glass (Remove and Replace)
◦Liftgate Glass - Defrost Element (Remove and Replace)
•11 CLOSURES◦Hood Assembly (Remove and Install)
◦Hinge - Hood - LH (Remove and Replace)
◦Cable - Latch - Hood (RWD) (Remove and Replace)
◦Cable - Latch - Hood - LH (Dual Motor) (Remove and Replace)
◦Actuator - Latch - Hood - LH (Dual Motor) (Remove and Replace)
◦Gas Strut - Hood - LH (Remove and Replace)
◦Striker - Hood (Remove and Replace)
◦Latch - Hood - Primary (RWD) (Remove and Replace)
◦Latch - Hood - Secondary (RWD) (Remove and Replace)
◦Latch - Hood (Dual Motor) (Remove and Replace)
◦Acoustic Panel - Hood (Remove and Replace)
◦Liftgate Assembly (Remove and Install)
◦Power Strut - Liftgate (Remove and Replace)
◦Strut - Liftgate (Remove and Replace)
◦Latch - Liftgate (Remove and Replace)
◦Striker - Liftgate (Remove and Replace)
◦Actuator - Cinching (Remove and Replace)
◦Cable - Cinching (Remove and Replace)
◦Exterior Release Switch - Liftgate (Remove and Replace)
◦Door Assembly - Front - LH (Remove and Replace)
◦Latch - Door - Front - LH (Remove and Replace)
◦Latch - Door - Rear - LH (Remove and Replace)
◦Striker - Door - Front - LH (Remove and Replace)
◦Striker - Door - Rear - LH (Remove and Replace)
◦Handle - Interior Release - Door - Front - LH (Remove and Replace)
◦Handle - Interior Release - Door - Rear - LH (Remove and Replace)
◦Cable - Interior Release - Front - LH (Remove and Replace)
◦Handle - Exterior Release - Door - Front - LH (Remove and Replace)
◦Handle - Exterior Release - Door - Rear - LH (Remove and Replace)
◦Grip - Door - Exterior Handle - Front - LH (Remove and Replace)
◦Grip - Door - Exterior Handle - Rear - LH (Remove and Replace)
◦Back Plate - Door - Exterior Handle - Front - LH (Remove and Replace)
◦Back Plate - Door - Exterior Handle - Rear - LH (Remove and Replace)
◦LED - Door - Exterior Handle - Front - LH (Remove and Replace)
◦LED - Door - Exterior Handle - Rear - LH (Remove and Replace)
◦Motor - Door - Exterior Handle - Front - LH (Remove and Replace)
◦Motor - Door - Exterior Handle - Rear - LH (Remove and Replace)
◦PCB - Door - Exterior Handle - Front - LH (Remove and Replace)
◦PCB - Door - Exterior Handle - Rear - LH (Remove and Replace)
◦Press Sensor - Door - Exterior Handle - Front - LH (Remove and Replace)
◦Press Sensor - Door - Exterior Handle - Rear - LH (Remove and Replace)
◦Position Sensor - Door - Exterior Handle - Front - LH (Remove and Replace)
◦Position Sensor - Door - Exterior Handle - Rear - LH (Remove and Replace)
◦Fork and Control Link - Door - Exterior Handle - Front - LH (Remove and Replace)
◦Fork and Control Link - Door - Exterior Handle - Rear - LH (Remove and Replace)
◦Position Switch Harness - Door Handle (Remove and Replace)
◦Door Glass - LH - Front - Adjust
◦Door Glass - LH - Front (Remove and Replace)
◦Door Glass - LH - Rear - Adjust
◦Door Glass - LH - Rear (Remove and Replace)
◦Door Glass - RH - Rear - Adjust
◦Window Guide Rail - Front - LH (Remove and Replace)
◦Window Guide Rail - Rear - LH (Remove and Replace)
◦Window Motor/Regulator Assembly - Front - LH (Remove and Replace)
◦Window Motor/Regulator Assembly - Rear - LH (Remove and Replace)
◦Seal - Body - Side - Rear - Secondary - LH (Remove and Replace)
◦Seal - Body - Side - Front - Primary - LH (Remove and Replace)
◦Seal - Body - Side - Rear - Primary - LH (Remove and Replace)
◦Seal - Door - Front - A Pillar - Margin - LH (Remove and Replace)
◦Seal - Door- Front - Rocker - LH (Remove and Replace)
◦Seal - Door - Front - LH (Remove and Replace)
◦Seal - Door - Rear - C Pillar - Margin - LH (Remove and Replace)
◦Seal - Rear Door - LH (Remove and Replace)
◦Seal - Hood (Remove and Replace)
◦Seal - Liftgate (Remove and Replace)
◦Seal - Door Front Outer Belt - LH (Remove and Replace)
◦Seal - Door Front Inner Belt - LH (Remove and Replace)
◦Seal - Belt - Door Inner - Rear - LH (Remove and Replace)
◦Seal - Door Rear Outer Belt - LH (Remove and Replace)
◦Seal - Sliding Glass - Panoramic Roof (Remove and Replace)
•12 EXTERIOR FITTINGS◦Wheel Arch Liner - Upper - Front - LH (Remove and Replace)
◦Wheel Arch Liner - Rear - LH (Remove and Replace)
◦Wheel Arch Liner - Lower - Front - LH (Remove and Replace)
◦Panel - Aero Shield - Front (Remove and Replace)
◦Panel - Aero Shield - Mid (Remove and Replace)
◦Panel - Diffuser Tray - Rear (Remove and Replace)
◦Rails - Diffuser Tray Rear - LH (Remove and Replace)
◦Rear Lettering (Remove and Replace)
◦Applique - Liftgate (Remove and Replace)
◦Badge - Ludicrous Speed (Retrofit)
◦Bracket - License Plate - Front (Retrofit)
◦Door Mirror Assembly - LH (Remove and Replace)
◦Glass - Door Mirror - LH (Remove and Replace)
◦'B' Post Trim Panel - LH (Remove and Replace)
◦Brightwork - Body side - LH (Remove and Replace)
◦Rocker Panel - LH (Remove and Replace)
◦Pad - Lifting - Each (Remove and Replace)
◦Panel - Cowl Screen (Remove and Replace)
◦Assembly - Underhood Apron - Front (Remove and Replace)
◦Underhood Apron - Center - Rear (Remove and Replace)
◦Underhood Apron - LH (Remove and Replace)
•13 SEATS◦Motor - Seat Tilt - Driver's Seat (Remove and Replace)
◦Motor - Seat Height - Driver's Seat (Remove and Replace)
◦Assembly - Lumbar Support - Back Rest - Driver's Seat (Remove and Replace)
◦Motor - Recliner - Back Rest - Driver Seat (Remove and Replace)
◦Switch - Seat Height Adjust - Driver's Seat (Remove and Replace)
◦Switch - Back Rest and Cushion Adjust - Driver's Seat (Remove and Replace)
◦Seat Assembly - Driver's (Remove and Install)
◦Seat Cushion - Lower - 2nd Row (Remove and Install)
◦Seat Cushion - Lower - 2nd Row - Executive - LH (Remove and Replace)
◦Back Rest Assembly - Seat - 2nd Row - LH (Remove and Install)
◦Back Rest Assembly - Seat - 2nd Row - RH (Remove and Install)
◦Back Rest Assembly - 2nd Row - Executive (Remove and Replace)
◦Assembly - Back Rest - Driver's Seat (Remove and Replace)
◦Frame - Seat Base - 2nd Row Cushion (Remove and Replace)
◦Frame - Seat Base - 2nd Row - Executive (Remove and Replace)
◦Frame - Seat Back - 2nd Row Seat - LH (Remove and Replace)
◦Frame - Seat Back - 2nd Row Seat - RH (Remove and Replace)
◦Base Assembly - Front Passenger's Seat (Remove and Replace)
◦Bolster - Side - Seat - 2nd Row - LH (Remove and Replace)
◦Striker - Seat back - 2nd Row Seat - LH (Remove and Replace)
◦Pivot Lock - Seat back - 2nd Row Seat - LH (Remove and Replace)
◦Pivot Lock - Seat back - 2nd Row Seat - RH (Remove and Replace)
◦Pivot Sleeve - Seat back - 2nd Row Seat - LH (Remove and Replace)
◦Seat Assembly - 3rd Row (Remove and Replace)
◦Cover - Outer Side - Driver's Seat (Remove and Install)
◦Cover - Outer Side - Driver's Seat (Remove and Replace)
◦Cover - Back Rest - Driver's Seat (Remove and Install)
◦Trim - Cushion - Driver's Seat (Remove and Replace)
◦Trim - Cushion - Front Passenger's Seat (Remove and Replace)
◦Foam - Cushion - Driver's Seat (Remove and Replace)
◦Foam - Cushion - Front Passenger's Seat (Remove and Replace)
◦Trim and Foam Assembly - Driver's Seat (Remove and Install)
◦Trim and Foam Assembly - Front Passenger's Seat (Remove and Install)
◦Latch - Seat Back - 2nd Row Seat - LH (Remove and Replace)
◦Cover - Seat back - 2nd Row Seat - RH (Remove and Replace)
•14 INSTRUMENT PANELS AND PEDALS◦Switch - Brake Light (Remove and Replace)
◦Brake Pedal (Remove and Replace)
◦Accelerator Assembly (Remove and Replace)
◦Glove Box (Remove and Replace)
◦Glove Box - Latch Release (Remove and Replace)
◦Glove Box - Damper (Remove and Replace)
◦IP Carrier (Remove and Replace)
◦Cross Car Beam (Remove and Replace)
◦Assembly - Frame - Instrument Cluster (Remove and Replace)
◦Trim - Touch Screen Surround (Remove and Replace)
◦Face Level Vent - Driver's - Outer (Remove and Replace)
◦Face Level Vent - Driver's - Inner (Remove and Replace)
◦Face Level Vent - Front Passenger's - Outer (Remove and Replace)
◦Face Level Vent - Front Passenger's - Inner (Remove and Replace)
◦Assembly - Bin - Storage Center Compartment (Remove and Replace)
◦Assembly - Instrument Panel Lower - RH (Remove and Replace)
◦Assembly - Instrument Panel Side Cover - LH (Remove and Replace)
◦Panel - A Pillar Trim - Middle - LH (Remove and Replace)
◦Assembly - Finisher - Instrument Panel - LH (Remove and Replace)
◦Assembly - Finisher - Instrument Panel - RH (Remove and Replace)
◦Assembly - Mesh Grille - Defrost (Remove and Replace)
◦Assembly - Top Pad - Instrument Panel (Remove and Install)
◦Assembly - Top Pad - Instrument Panel (Remove and Replace)
◦Trim - Dash - Driver's Side - Lower (Remove and Replace)
◦Trim - Dash - Driver's Side - Inner to Bezel (Remove and Replace)
◦Assembly - Cover - Footwell - LH (Remove and Replace)
◦Assembly - Cover - Footwell - RH (Remove and Replace)
◦Assembly - Cover - Footwell - LH (RHD) (Remove and Replace)
◦Assembly - Cover - Footwell - RH (RHD) (Remove and Replace)
•15 INTERIOR TRIM◦Rear View Mirror - 1st Generation (Remove and Replace)
◦Rear View Mirror - 2nd Generation (Remove and Replace)
◦Sun Visor - Driver's (Remove and Replace)
◦Assembly - Mirror - Sun Visor - LH (Remove and Replace)
◦Trim - Rear View Mirror (Remove and Replace)
◦Finisher - Liftgate - Rear Window - Upper (Remove and Replace)
◦Finisher - Liftgate - Rear Window - Lower (Remove and Replace)
◦Finisher - Liftgate - Rear Window - Side - LH (Remove and Replace)
◦Panel - Door Trim - LH - Front (Remove and Install)
◦Panel - Door Trim - Front - LH (Remove and Replace)
◦Panel - Door Trim - LH - Rear (Remove and Install)
◦Panel - Door Trim - LH - Rear (Remove and Replace)
◦Trim - Sill Panel - LH (Remove and Replace)
◦Trim - 'A' Post - LH (Remove and Install)
◦Trim - 'A' Post - LH (Remove and Replace)
◦Trim - 'B' Post - Upper - LH (Remove and Install)
◦Trim - 'B' Post - Upper - LH (Remove and Replace)
◦Trim - 'B' Post - Lower - LH (Remove and Install)
◦Trim - 'C' Post Upper - LH (Remove and Replace)
◦Trim - 'C' Post Rear - LH (Remove and Replace)
◦Trim - Sill Panel - LH - Rear (Remove and Replace)
◦Footrest - Driver's (Remove and Replace)
◦Assembly - Closeout Extension - LH - Center Console (Remove and Replace)
◦Cup Holder (Remove and Replace)
◦Trim - Center Console - Rear (Remove and Replace)
◦Assembly - Panel - Wrapped - LH (Remove and Replace)
◦Vent - Center Console (Remove and Replace)
◦Center Console Assembly (Remove and Replace)
◦Drop In Center Console Assembly (Remove and Replace)
◦2nd Row Center Console Assembly (Remove and Replace)
◦Center Console - 2nd Row - Executive (Remove and Replace)
◦Finisher - Floor - Center Console (Remove and Replace)
◦Headlining (Remove and Install)
◦Headlining (Remove and Replace)
◦Headliner - Panoramic Roof (Remove and Install)
◦Headlining - Panoramic Roof (Remove and Replace)
◦Underhood Storage Unit (RWD) (Remove and Install)
◦Underhood Storage Unit (Dual Motor) (Remove and Replace)
◦Underhood Storage Extension Box (Remove and Install)
◦Assembly - Hood Latch Cover (Remove and Replace)
◦Lamp - Underhood Storage Area (Remove and Replace)
◦Trim - Rear Trunk - Side - LH (Remove and Replace)
◦Trim - Rear Trunk - Side - RH (Remove and Replace)
◦Trim - Rear Trunk - Floor (Remove and Replace)
◦Carpet - Underhood Storage (Remove and Install)
◦Carpet - Underhood Storage (Dual Motor) (Remove and Install)
◦Carpet - Interior Complete (Remove and Replace)
•16 BATTERY SYSTEM◦HV Battery Assembly (Remove and Install)
◦HV Battery Assembly (Remove and Replace)
◦HV Battery Blanket (Remove and Replace)
◦HV Battery Charge/Discharge - 3rd Generation Tool (Out of Vehicle)
◦HV Battery Charge/Discharge - 4th Generation Tool (Out of Vehicle)
◦HV Battery Coolant - Drain and Refill
•17 ELECTRICAL◦Vehicle Electrical Isolation Procedure
◦Disconnect 12V Power (RWD)
◦Disconnect 12V Power (Dual Motor)
◦Battery - Auxiliary - 12V (RWD) (Remove and Replace)
◦Battery - Auxiliary - 12V (RHD) (Remove and Replace)
◦Battery - Auxiliary - 12V (Dual Motor) (Remove and Replace)
◦12V Positive Jump Post (Remove and Replace)
◦Fusebox - Battery (RHD) (Remove and Replace)
◦12V Battery Bracket Beam (Remove and Replace)
◦Harness - Instrument Panel (Remove and Replace)
◦Harness - Body Front Left (Remove and Replace)
◦Module - Condenser Fan Control - LH (Remove and Replace)
◦Module - Door Controller (Remove and Replace)
◦Module - Liftgate Control (Remove and Replace)
◦Module - Park Assist (Remove and Replace)
◦Module - Electric Park Brake - EPB (Remove and Replace)
◦Module - Sunroof Controller (Remove and Replace)
◦Module - Sunroof Controller (RHD) (Remove and Replace)
◦Module - Air Suspension - ECU (Remove and Replace)
◦Module - Air Suspension - ECU (Remove and Install)
◦Module - Air Suspension - ECU (RHD) (Remove and Replace)
◦Module - Air Suspension - ECU (RHD) (Remove and Install)
◦Module - Passive Safety Restraint - PSRCM (Remove and Replace)
◦Module - Body Controller - BCM (Remove and Replace)
◦Module - Body Controller - BCM (RHD) (Remove and Replace)
◦Module - Body Controller - BCM (Dual Motor) (RHD) (Remove and Replace)
◦Module - Memory Seat (Remove and Replace)
◦Module - Steering Column Control (Remove and Replace)
◦Module - Thermal Controller (Remove and Replace)
◦Module - HVAC Controller - RCCM (Remove and Replace)
◦Module - Seat Heater - Driver's Seat (Remove and Replace)
◦Module - TPMS - Baolong (Remove and Replace)
◦Module - TPMS - Continental (Remove and Replace)
◦Module - HomeLink Transmitter (Remove and Replace)
◦Sensor - Parking Distance - Front - Each (Remove and Replace)
◦Sensor - Parking Distance - Rear - Each (Remove and Replace)
◦Sensor - Radar - Front (Remove and Replace)
◦Calibration - Front Radar Sensor
◦Receiver - Remote Keyless Entry (RKE) - Immobilizer (Remove and Replace)
◦Casing - Transmitter - Remote Keyless Entry (RKE)
◦Transmitter - Remote Keyless Entry (RKE) - Programming
◦LF Antenna - Bumper Carrier (Remove and Replace)
◦LF Antenna - RH - A Post (Remove and Replace)
◦LF Antenna - Dash - Front - LH (Remove and Replace)
◦LF Antenna - Center - Heelboard (Remove and Replace)
◦LF Antenna - Center - Rear (Remove and Replace)
◦Column Switch - Wash/Wipe (Remove and Replace)
◦Column Switch - Cruise Control (Remove and Replace)
◦Column Switch - Tilt/Telescope (Remove and Replace)
◦Switch - Hazard Warning (Remove and Replace)
◦Switch - Glove Box (Remove and Replace)
◦Power Socket 12V - Center Console - Rear (Remove and Replace)
◦Switch Pack - Driver's (Remove and Replace)
◦Switch - Window Lift - Front Passenger's (Remove and Replace)
◦Switch - Window Lift - LH - Rear (Remove and Replace)
◦Switches - Steering Wheel (Remove and Replace)
◦Front Reading (Dome) Lights (Remove and Replace)
◦Rear Reading (Dome) Lights (Remove and Replace)
◦Headlight - Adjust - North America
◦Headlight - Adjust - Europe
◦Headlight Assembly - LH (Remove and Replace)
◦Tail Light Assembly (Non-Motorized Charge Port) - LH (Remove and Replace)
◦Tail Light Assembly (Motorized Charge Port) - LH (Remove and Replace)
◦Lamp - Brake - High Mounted (Remove and Replace)
◦Light - License Plate (Remove and Replace)
◦Light - Fog/Reverse - Rear - LH (Remove and Replace)
◦Lamp - Side Repeater - Front - LH (Remove and Replace)
◦Lamp - Reflex - Rear - LH (Remove and Replace)
◦Lamps - Fog - Front - Adjust
◦Lamp - Fog - Front - LH (Remove and Replace)
◦Horn - 1st Generation (Remove and Replace)
◦Horn - 2nd Generation (Remove and Replace)
◦Wiper Motor Assembly (Remove and Replace)
◦Pump - Windshield Washer Reservoir (Remove and Replace)
◦Reservoir - Windshield Washer (Remove and Replace)
◦Nozzle - Windshield Washer Jet (Remove and Replace)
◦Sensor - Level - Windshield Washer Reservoir (Remove and Replace)
◦Wiper Blades - Pair (Remove and Replace)
◦Wiper Arms - Pair (Remove and Replace)
◦Wiper Blades - Adjust
•18 THERMAL MANAGEMENT◦Filter - Particulate (Remove and Replace)
◦HVAC Assembly (Remove and Replace)
◦Actuator - Inlet (Remove and Replace)
◦Actuator - Driver's Temperature (Remove and Replace)
◦Actuator - Mode (Remove and Replace)
◦Actuator - Front Passenger's Temperature (Remove and Replace)
◦Actuator - Defrost (Remove and Replace)
◦Motor - Fan assembly - HVAC (Remove and Replace)
◦Hose - HVAC - Drain (Remove and Replace)
◦Hose - Front HVAC - Drain (Dual Motor) (Remove and Replace)
◦Heater - PTC (Remove and Replace)
◦Heater - PTC (Dual Motor) (Remove and Replace)
◦Heater - PTC (Dual Motor) (RHD) (Remove and Replace)
◦A/C Refrigerant Recovery and Recharge (Remove and Replace)
◦AC Refrigerant Leak Detection
◦Condenser - Gas Cool (Remove and Replace)
◦Condenser - Sub-cool (Remove and Replace)
◦Fan - Condenser - LH (Remove and Replace)
◦Fan - Condenser - RH (Remove and Replace)
◦Receiver Dryer and Desiccant (Remove and Replace)
◦Compressor - 1st Generation (Remove and Replace)
◦Compressor - 2nd Generation (Remove and Replace)
◦Compressor (Dual Motor) (Remove and Replace)
◦Compressor (Dual Motor) (RHD) (Remove and Replace)
◦Mounting - Air Conditioning Compressor (Remove and Replace)
◦Pipe - High Pressure - Sub-Cool Condenser to Chiller (Remove and Replace)
◦Pipe - High Pressure - Charge Port (Remove and Replace)
◦Pipe - High Pressure - Compressor to Condenser (Remove and Replace)
◦Pipe - High Pressure - Compressor to Condenser (Dual Motor) (Remove and Replace)
◦Pipe - Low Pressure - Charge Port (Remove and Replace)
◦Pipe - High Pressure - Charge Port (Dual Motor) (Remove and Replace)
◦Pipe - High Pressure - Gas Cool to Sub-Cool Condenser (Remove and Replace)
◦Pipe - Low Pressure - Chiller (Remove and Replace)
◦TXV Valve - Evaporator (Remove and Replace)
◦TXV Valve - Chiller (Remove and Replace)
◦Pressure Transducer - High Pressure (Remove and Replace)
◦Pressure Transducer - Low Pressure (Remove and Replace)
◦Battery Chiller and TXV Assembly (Remove and Replace)
◦Cooling System - Partial Refill and Bleed
◦Cooling System - Drain and Refill
◦Coolant System - Check and Fill
◦Cooling System - Vacuum Refill
◦Radiator (Remove and Replace)
◦Reservoir Assembly - Coolant (Remove and Replace)
◦Reservoir Assembly - Coolant (Dual Motor) (Remove and Replace)
◦Reservoir Cap - Coolant (Remove and Replace)
◦3 Way Coolant Valve - Chiller Bypass (Remove and Replace)
◦3 Way Coolant Valve - Radiator Bypass (Remove and Replace)
◦4 Way Coolant Valve - Series/Parallel (Remove and Replace)
◦Coolant Heater - Electric - Battery - 1st Generation (Remove and Replace)
◦Coolant Heater - Electric - Battery - 2nd Generation (Remove and Replace)
◦Coolant Heater - Electric - Battery (Dual Motor) (Remove and Replace)
◦Battery Coolant Pump 1 (Remove and Replace)
◦Battery Coolant Pump 2 (Remove and Replace)
◦Powertrain Coolant Pump 1 (RWD) (Remove and Replace)
◦Powertrain Coolant Pump 1 (Dual Motor) (Remove and Replace)
◦Powertrain Coolant Pump 2 (Remove and Replace)
◦Active Louver - Center (Remove and Replace)
◦Duct - Condenser LH (Remove and Replace)
◦Motor - Active Louver - Front Fascia (Remove and Replace)
◦Vent - Motorized - Front Fascia - LH (Remove and Replace)
•20 SAFETY AND RESTRAINT◦Air bag - Driver's (Remove and Replace)
◦Knee Air bag - Driver's (Remove and Replace)
◦Air bag - Front Passenger's (Remove and Replace)
◦Knee Air Bag - Front Passenger's (Remove and Replace)
◦Curtain Air bag - Driver's (Remove and Replace)
◦Side Air bag - Driver's (Remove and Replace)
◦Seat Belt Assembly - 1st Row - LH (Remove and Replace)
◦Buckle Assembly - 1st Row - LH (Remove and Replace)
◦Seat Belt Assembly - 2nd Row - LH (Remove and Replace)
◦Buckle Assembly - 2nd Row - LH (Remove and Replace)
◦Seat Belt Assembly - 2nd Row - Center (Remove and Replace)
◦Seat Belt Assembly - 3rd Row - LH (Remove and Replace)
◦Buckle Assembly - 3rd Row - LH (Remove and Replace)
◦Pre-Tensioner - Outboard Lap - 1st Row - LH (Remove and Replace)
◦Pyrotechnic Fuse (Remove and Replace)
◦Sensor - Intrusion - Door - Front (Remove and Replace)
◦Sensor - Impact - Front (Remove and Replace)
◦Sensor - Impact - B Pillar (Remove and Replace)
◦Sensor - Impact - C Pillar (Remove and Replace)
◦Switch - Reminder - Seat Belt - Driver's Seat (Remove and Replace)
◦Sensor - Occupant Classification - Front Passenger's Seat (Remove and Replace)
◦Sensor - Occupant Classification - Front Passenger’s Seat - Calibration
◦Sensor - Pedestrian Protection (Remove and Replace)
◦Actuator - Pedestrian Protection - LH (Remove and Replace)
•21 INFOTAINMENT◦Instrument Cluster (Remove and Replace)
◦Media Control Unit - Touch Screen (Remove and Replace)
◦Media Control Unit - Touch Screen (Remove and Install)
◦SIM Card - With SIM Extender (Remove and Replace)
◦SD Card - Media Control Unit (Remove and Replace)
◦Camera - Forward Facing (Remove and Replace)
◦Camera - Rear Facing (Remove and Replace)
◦Drive Cycle Calibration - Forward Facing Camera
◦Target Calibration - Forward Facing Camera
◦Speaker - Front Door Premium Audio - LH/RH (Remove and Replace)
◦Speaker - Rear Door All, Front Door Base Audio (Remove and Replace)
◦Subwoofer Assembly (Remove and Replace)
◦Tweeter - 'A' Post - LH (Remove and Replace)
◦Speaker - Rear - LH/RH (Remove and Replace)
◦Premium Boost Amplifier (Remove and Replace)
◦Tuner - AM - FM (Remove and Replace)
◦Antenna Amplifier - AM/FM and RKE (Remove and Replace)
◦Antenna Amplifier - FM2/Satellite/DAB (Remove and Replace)
◦Antenna - RF Filter - RH (Remove and Replace)
◦Antenna - AM/FM/RKE (Remove and Replace)
◦Antenna - FM2 and Defrost Grid (Remove and Replace)
◦Antenna - DAB (Remove and Replace)
◦Antenna - Satellite Radio - Liftgate-Mounted (Remove and Replace)
◦Antenna - Satellite Radio - Roof-Mounted (Remove and Replace)
◦Microphone - Bluetooth (Remove and Replace)
◦Antenna - GPS (Remove and Replace)
◦Antenna - WiFi (Remove and Replace)
◦Antenna - GSM - LH (Remove and Replace)
•24 ROOF◦Calibration - Panoramic Roof Assembly
◦Sliding Glass - Panoramic Roof Assembly (Remove and Replace)
◦Fixed Glass - Panoramic Roof Assembly (Remove and Replace)
◦Frame - Panoramic Roof Assembly (Remove and Replace)
◦Side Applique - 1st Generation - LH (Remove and Replace)
◦Side Applique - 2nd Generation - LH (Remove and Replace)
◦Front Applique - 1st Generation (Remove and Replace)
◦Panoramic Roof Drive Cable - LH (Remove and Replace)
◦Wind Deflector Arm - LH (Remove and Replace)
◦Wind Deflector (Remove and Replace)
◦Motor - Sunroof - LH (Remove and Replace)
◦Motor - Sunroof - RH (Remove and Replace)
•30 CHASSIS◦Subframe Assembly - Rear (Remove and Install)
◦Subframe Assembly - Rear (Remove and Replace)
◦Subframe Assembly - Front (Remove and Install)
◦Subframe Assembly - Front (Remove and Replace)
◦Skidplate - Front (Remove and Replace)
◦Skidplate - Rear (Remove and Replace)
◦Skid Bar - Front Subframe (Remove and Replace)
◦Bash Plate - Front - Stamping (Remove and Replace)
◦Bash Plate - Front - Extrusion (Remove and Replace)
•31 SUSPENSION◦Four Wheel Alignment Check
◦Four Wheel Alignment - Check and Adjust
◦Ride Height - Adjust
◦Suspension - Front - Check Torque
◦Knuckle - Suspension - Front - LH (Remove and Replace)
◦Hub - Front - LH (Remove and Replace)
◦Link - Sway Bar - Front - LH (Remove and Replace)
◦Sway Bar - Front (RWD) (Remove and Replace)
◦Sway Bar - Front (Dual Motor) (Remove and Replace)
◦Control Arm - Upper - Front - LH (Remove and Replace)
◦Control Arm - Upper - Front - RH (Remove and Replace)
◦Link - Lower - Fore - LH (Remove and Replace)
◦Link - Lower - Aft - LH (Remove and Replace)
◦Suspension - Rear - Check Torque
◦Knuckle - Suspension - Rear - LH (Remove and Replace)
◦Hub - Rear - LH (Remove and Replace)
◦Control Arm Assembly - Rear - Lower - LH (Remove and Replace)
◦Link - Suspension - Rear - Upper - LH (Remove and Replace)
◦Toe Link Assembly - Rear - LH (Remove and Replace)
◦Sway Bar - Rear (Remove and Replace)
◦Drop Link - Sway Bar - Rear - LH (Remove and Replace)
◦Integral Link - Rear - LH (Remove and Replace)
◦Air Spring Module - Front - LH (Remove and Replace)
◦Air Spring Module - Rear - LH (Remove and Replace)
◦Air Suspension - Pressurize/Depressurize - One Air Spring
◦Air Suspension - Depressurize - Full System
◦Air Suspension - Pressurize - Full System
◦Compressor - Air Suspension (Remove and Replace)
◦Sensor - Ambient Air Temperature - Compressor (Remove and Replace)
◦Solenoid - Air Suspension (Remove and Replace)
◦Reservoir - Air Suspension (Remove and Replace)
◦Sensor - Ride Height - Front - LH (Remove and Replace)
◦Sensor - Ride Height - Rear - LH (Remove and Replace)
◦Air Line - Air Suspension - Valve Block to LH Front Air Spring (Remove and Replace)
◦Air Suspension - Primary Lines Assembly (Remove and Replace)
◦Air Line - Air Suspension - Reservoir to Compressor (Remove and Replace)
◦Air Line - Air Suspension - Compressor to Valve Block (Remove and Replace)
◦Air Line - Air Suspension - Valve Block Exhaust (Remove and Replace)
◦Spring and Damper Assembly - Front - LH (Remove and Replace)
◦Spring and Damper Assembly - Rear - LH (Remove and Replace)
◦Spring and; Damper Assembly - Rear - RH (Remove and Replace)
•32 STEERING◦Steering Rack (RWD) (Remove and Replace)
◦Steering Rack (Dual Motor) (Remove and Replace)
◦Tie Rod End - LH (Remove and Replace)
◦Seal - Steering Rack (Remove and Replace)
◦Shaft - Steering Column - Intermediate Lower (Remove and Replace)
◦Shaft - Steering Column - Intermediate Lower (Dual Motor) (Remove and Replace)
◦Shaft - Steering Column - Intermediate Upper (Remove and Replace)
◦Shaft - Steering Column - Intermediate Upper (Dual Motor) (Remove and Replace)
◦Steering Wheel (Remove and Replace)
◦Steering Column (Remove and Replace)
•33 BRAKES◦Brake Rotor - Front - LH (Remove and Replace)
◦Brake Rotor - Rear - LH (Remove and Replace)
◦Brake Caliper - Front - LH (Remove and Replace)
◦Brake Caliper - Rear - LH (Remove and Replace)
◦Brake Pads - Front - Set (Remove and Replace)
◦Brake Pads - Rear - Set (Remove and Replace)
◦Brake Pads - Burnishing
◦Shield - Dust - Brake - Front - LH (Remove and Replace)
◦Shield - Dust - Brake - Rear - LH (Remove and Replace)
◦Shield - Dust - Brake - Front - 2nd Generation (Retrofit)
◦Master Cylinder and Reservoir Assembly (Remove and Install)
◦Master Cylinder (Remove and Replace)
◦Brake Hose - Flexible - Front - LH (Remove and Replace)
◦Brake Hose - Flexible - Rear - LH (Remove and Replace)
◦Bleed Procedure - One Caliper (Remove and Replace)
◦Bleed Procedure - System (Remove and Replace)
◦Vacuum Brake Booster Assembly (Remove and Replace)
◦Electromechanical Brake Booster Assembly (Remove and Replace)
◦Vacuum Pump (Remove and Replace)
◦Bracket - Vacuum Pump (Remove and Replace)
◦Reservoir - Master Cylinder (Remove and Replace)
◦Brake Lines - Booster to ABS (Dual Motor) (RHD) (Remove and Replace)
◦Rear Park Brake Caliper Release
◦Park Brake Caliper - Release - Harness Tool - Through Calipers
◦Park Brake Caliper - Release - Harness Tool - Through ECU
◦Brake Caliper - Rear - Park Brake - LH (Remove and Replace)
◦Brake Pads - Park Brake - Set (Remove and Replace)
◦Brake Pads - Park Brake - Burnishing
◦ABS Modulator Assembly (Remove and Replace)
◦Sensor - Wheel Speed - ABS - Front - LH (Remove and Replace)
◦Sensor - Wheel Speed - ABS - Rear - LH (Remove and Replace)
◦Brake Sensor Cluster - ESC (Remove and Replace)
•34 WHEELS AND TIRES◦Tire - Front - LH
◦Tire - Front - LH - Rebalance
◦Tire Rotation
◦Wheel (Remove and Install)
◦Wheels - Axle Set (Remove and Install)
◦Wheels - Vehicle - Set (Remove and Install)
◦Wheel Sensor - TPMS (Remove and Replace)
◦TPMS Sensor - ID Learn Procedure - Baolong
◦TPMS Sensor - ID Learn Procedure - Continental
◦TPMS - Set Thresholds
•39 FRONT DRIVE UNIT◦Front Drive Unit (From Above) (Remove and Install)
◦Front Drive Unit (From Above) (Remove and Replace)
◦Front Drive Unit (From Below) (Remove and Install)
◦Front Drive Unit (From Below) (Remove and Replace)
◦Mount - Front Drive Unit - RH (Remove and Replace)
◦Mount - Front Drive Unit - LH (Remove and Replace)
◦Mount - Front Drive Unit - LH (Adjust)
◦Gearbox Fluid - Front (Remove and Replace)
◦Driveshaft Assembly - Front - LH (Remove and Replace)
◦Driveshaft Assembly - Front - RH (Remove and Replace)
◦Jackshaft Assembly - Front (Remove and Replace)
•40 REAR DRIVE UNIT◦Drive Unit - Rear - Large (Remove and Replace)
◦Drive Unit - Rear - Large (Remove and Install)
◦Drive Unit - Rear - Small (Remove and Install)
◦Drive Unit - Rear - Small (Remove and Replace)
◦Mount - Motor - Side (Remove and Replace)
◦Bushing - Drive Unit - Front (Remove and Replace)
◦Bushing - Drive Unit - Rear (Remove and Replace)
◦Sensor - Motor - Speed (Remove and Replace)
◦Gearbox Fluid - Large Rear Drive Unit (Remove and Replace)
◦Gearbox Fluid - Small Rear Drive Unit (Remove and Replace)
◦Oil Seal - Differential to Driveshaft Assembly - LH (Remove and Replace)
◦Driveshaft Assembly - LH (Remove and Replace)
•44 HIGH VOLTAGE SYSTEM◦Charge Port - Single Phase - Non-Motorized (Remove and Replace)
◦Charge Port - Single Phase - Motorized (Remove and Replace)
◦Charge Port - 3 Phase (Remove and Replace)
◦Charge Port - Single Phase - Non-Motorized - Manual Release of Cable
◦Charge Port - 3 Phase - Manual Release of Cable
◦Door - Charge Port - Non-Motorized (Remove and Replace)
◦Door - Charge Port - Single Phase - Motorized (Remove and Replace)
◦Slave Charger - LH - 1st Generation (Remove and Replace)
◦Slave Charger - LH - 2nd Generation (Remove and Replace)
◦Master Charger - RH - 1st Generation (Remove and Replace)
◦Master Charger - RH - 2nd Generation (Remove and Replace)
◦DCDC Converter - 1st Generation (Remove and Replace)
◦DCDC Converter - 2nd Generation (Remove and Replace)
◦DCDC Converter (Dual Motor) (Remove and Replace)
◦Forward Junction Box - 2nd Generation (Remove and Replace)
◦Forward Junction Box - 2nd Generation - 20 Amp Fuse (RWD) (Remove and Replace)
◦Forward Junction Box - 2nd Generation - 40 Amp Fuse (RWD) (Remove and Replace)
◦Forward Junction Box (Dual Motor) (Remove and Replace)
◦HV Junction Box - 1st Generation (Remove and Replace)
◦HV Junction Box - Cover - 1st Generation (Remove and Replace)
◦HV Junction Box - 2nd Generation (Remove and Replace)
◦HV Junction Box - Cover - 2nd Generation (Remove and Replace)
◦HV Junction Box - Reed Switch - 1st Generation (Remove and Replace)
◦HV Rapid Mate Vehicle Side (Remove and Replace)
◦HV Harness - HVJB to Charge Port - 2nd Generation
◦HV Harness - Front Drive Unit to HVJB
◦HV Harness - Rear Drive Unit to HVJB
•50 EXTERNAL CHARGING CONNECTORS◦Handle and Cable Assembly - 40A Wall Connector (Remove and Replace)
◦Handle and Cable Assembly - 80A Wall Connector (Remove and Replace)
◦200A Fuses - Wall Connector (Remove and Replace)
◦Firmware Update - CHAdeMO Charging Adapter
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